Overhead Line Composite Pin Insulator
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Overhead Line Composite Pin Insulator

25kV Composite Pin Insulator for Medium-Voltage Distribution Lines, Overhead Line Composite Pin Insulator
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Description

Technical Parameters

Gaodian Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of overhead line composite pin insulator in China. With abundant experience, we warmly welcome you to buy advanced overhead line composite pin insulator made in China here from our factory. We also accept customized orders.

 

25kV Overhead Line Composite Pin Insulator is designed for medium-voltage overhead distribution systems where lightweight construction, contamination resistance, and long service life are required. This type of insulator is widely used in urban and rural distribution networks, industrial power systems, and utility pole installations. Compared with porcelain insulators, polymer ones provide easier transportation, lower maintenance cost, and improved performance in coastal, humid, and polluted environments.

 

Specification

technical specification of overhead line composite pin insulator

NO.

Model

Height/

length

(mm)

Creepage distance(mm)

Dry arc distance(mm)

SML(kN)

Power frequency wet withstand voltage(kV)

Lightning impulse withstand voltage(kV)

1

FP-11/10-300

273

300

190

10

38

95

2

FP-11/10-387

210

387

150

10

47

95

3

FP-24/11

277

610

225

11

60

145

4

FP-33/10-900

390

900

280

10

90

200

5

FP-33/10-1080

375

1080

400

10

90

20

6

FPS-15/10

286

410

170

10

45

95

7

FPS-33/11

555

1080

370

11

95

185

 

Product detail

Product Type

Outdoor Composite Suspension Insulator

Rated Voltage

25kV

Cantilever Load

12.5kN

Housing

HTV Silicone rubber

End fittings

Hot-dip Galvanized Steel (Zinc coat≥86μm)

Type of fittings

Top fitting and Bolt

Core Rod

Epoxy Resin fiberglass

Color

Grey (customizable)

Manufacturing standard

IEC61952, ANSI C29.18

Warranty

2 years

 

Main Features

 

 

Lightweight

Composite insulators are much lighter than porcelain types, making transportation and installation easier.

01

Excellent Pollution Performance

The silicone rubber surface is hydrophobic, meaning it repels water and reduces leakage current under polluted or wet conditions.

02

High Mechanical Strength

The core provides strong resistance to mechanical stress and tension.

03

Low Maintenance

They require less cleaning and maintenance, especially in coastal, industrial, or dusty environments.

04

 

Conditions of use

Item

Guaranteed value

Altitude

≤2000 m

Ambient Temperature

-40℃ to +40℃

Relative Humidity

Daily average ≤95%

Wind Speed / Wind Pressure

≤35 m/s

Ice Accretion Thickness

≤10 mm

Pollution Class

Class a~e

 

Production & Inspection

 

 

processing of overhead line composite pin insulator

Production Lines

● Our production process uses one-piece silicone molding technology to improve sealing integrity and reduce the risk of moisture penetration.

● Annual production capacity reaches 1.1 million units, ensuring reliable delivery for bulk orders and long-term projects.

 

Strict Quality Assurance (100% Testing)

 

 

Before delivery, all insulators are subjected to:

● Visual examination

● Mechanical load testing

● Tightness inspection

● Routine dimensional verification

test procedure of overhead line composite pin insulator

 

certificates

 

 

certificate of overhead line composite pin insulator

 

Applications

 

 

  • 10kV–35kV overhead distribution systems
  • Utility pole crossarms
  • Industrial power networks
  • Coastal and humid environments
  • Rural electrification projects
applications of overhead line composite pin insulator

 

Payment and delivery
 

Payment term: TT, L/C

Price term: FOB, CIF, CFR

Delivery Method: By ocean, air or overland

Package: Packaging options include cartons, pallets, and wooden cases, with customized solutions available according to customer requirements.

 

packaging of overhead line composite pin insulator

 

FAQ

 

 

Q: Can composite pin insulators directly replace old-style porcelain pin insulators?

A: Yes, if they adopt the same installation height and steel foot specification. No need to modify cross arms, poles or line spacing.

Q: What is the normal lead time? Is the marking or logo customizable?

A: Yes, any marks are available. Usually the lead time is 25-30days, it is negotiable.

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