Composite Line Post Insulator
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Composite Line Post Insulator

Composite Line Post Insulator For Distribution Lines
High Voltage polymer post insulator for Overhead Distribution Lines
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Description

Technical Parameters

Gaodian Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of composite line post insulator in China. With abundant experience, we warmly welcome you to buy advanced composite line post insulator made in China here from our factory. We also accept customized orders.

 

A line post insulator is a very important component used in overhead power distribution and transmission systems. Its main functions are:

1. Electrical Insulation:

The primary function of a line post insulator is to electrically isolate the conductor from the supporting structure (such as a pole or cross-arm). It prevents current leakage and ensures safe and reliable operation of the power network.

2. Mechanical Support

Line post insulators provide strong mechanical support for overhead conductors. They withstand the weight of the conductor, wind pressure, ice loading, and short-circuit forces while maintaining the required conductor position.

 

Technical Specification

 

No.

Model

Rated Voltage(kV)

Structure Height

(mm)

 Min. Creepage distance(mm)

Minimum Dry Arc Distance(mm)

Specified Cantilever Load(kN)

SML

Power Frequency Wet Withstand Voltage(kV)

Lightning Impulse Withstand Voltage(kV)

1

FPS-115/12.5

110

341

1448

≥1150

12.5

275

680

 

 

 

Product structure

 

Material & Technology

Component

Material

Core rod

ECR fiberglass core rod

Metal Fittings

Hot-dip Galvanized steel

Housing

HTV Silicone rubber                                                                  

 

 ECR fiberglass core rod -- made by us

 

ECR (E-Corrosion Resistant) epoxy fiberglass core rod is made of boron-free ECR glass roving reinforced high-temperature epoxy via continuous pultrusion. Superior acid & salt spray corrosion resistance effectively prevents brittle fracture under stress, ideal for coastal, industrial polluted, DC transmission and railway overhead lines. High tensile strength, excellent insulation, light weight and long outdoor service life.

Hot-dip Galvanized steel-- made by us

 

All metal fittings of our line post insulators adopt hot-dip galvanized steel technology. Thick and uniform zinc alloy coating provides reliable anti-rust and anti-corrosion performance under coastal salt spray, industrial pollution and rainy weather. The sacrificial zinc layer protects steel substrate even with minor surface abrasion, ensuring long-term stable operation of overhead power lines.

 HTV Silicone rubber-- made by us

 

Our composite line post insulators are manufactured with high-quality HTV silicone rubber housings, providing excellent hydrophobicity, pollution resistance, and long-term outdoor durability. The silicone rubber sheds effectively protect the FRP core from environmental stress while ensuring reliable insulation performance under harsh operating conditions.

 

operating conditions

 

   

Item

Guaranteed value

Altitude

≤4000 m

Ambient Temperature

-40℃ +40℃

Relative Humidity

Monthly average ≤90%; Daily average ≤95%

Sun Radiation Intensity

≤0.1 W/cm² (≤1.0 kW/m²)

Wind Speed

≤35 m/s

Ice Accretion Thickness

≤10 mm

Pollution Class

Class  e

   

applications

 

Medium voltage distribution lines

product-816-635
 

Utility pole networks

product-379-288
 

Industrial power supply systems

product-520-313
 

Renewable energy distribution 

product-389-291
 

 

why choose us?

 

✅ Test report according to IEC, ANSI Standards
✅ In-house manufacturing for all parts of our insulators
✅ Full Routine Inspection Before Shipment, every piece of insulator will undergoes the test.

✅ More than 15years experience with professional engineer, 0 accident

✅ OEM&ODM available

 

 

certificates

product-890-1249product-880-1245product-885-1246product-880-1250

 

manufacturing and testing facilities

 

 

product-1081-1582

 

 

Payment & Delivery

 

Payment Term: TT, L/C

Price Term: FOB, CIF, CFR

Delivery Method: By ocean, Air or Overland

Packing: Cartons, Pallet, Export Standard

product-1081-810

FAQ

Q: What voltage levels are available for Composite Line Post Insulators?

A: Composite Line Post Insulators can be designed for different voltage applications, including:

11kV, 15kV, 24kV, 33kV, 35kV and above

Customized designs are available according to customer requirements.

Q: Which standards do Composite Line Post Insulators comply with?

A: Our Composite Line Post Insulators are designed according to international standards, including:

IEC 61952 – Composite line post insulators for AC systems

IEC 62217 – Polymer insulators

Customer-specific technical specifications

Testing reports and technical documents can be provided upon request.

 

 

 

 

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