Post Insulator Polymer
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Post Insulator Polymer

connected fiberglass core and metal fittings for post insulator polymer LP9 LP11
Medium Voltage polymer post insulator for Overhead Distribution Lines
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Description

Technical Parameters

Gaodian Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of post insulator polymer in China. With abundant experience, we warmly welcome you to buy advanced post insulator polymer made in China here from our factory. We also accept customized orders.

 

Composite Post Insulators are high-performance electrical insulation components designed for medium and high voltage overhead power distribution systems. They combine a fiberglass reinforced polymer (FRP) core rod with a high-quality HTV silicone rubber housing, providing excellent electrical insulation, mechanical strength, and environmental resistance.

 

Our company manufactures finished post insulator polymer and also provides semi-finished product services for clients. We crimp the fiberglass core rod and the metal fittings together to export them as semi-finished goods according to the customer's requirement. This allows clients who has their own factories to simply perform the final vulcanization step to create their own finished products; by doing this helps reduce tariffs on finished goods in certain countries and increases profit for the client.

 

Technical Specification

 

No.

Model

Core Diamater 

(mm)

 Base Diameter

(mm)

Core Length

(mm)

 Tension Load(kN)

Bending Load(kN)

Total Structure Length(mm)

1

LP9

32

95.13

127

26.7

13.4

177.8

2

LP11

32

95.13

178

26.7

13.4

228.8

 

 

 

Product structure

 

Material & Technology

Component

Material

Core rod

ECR fiberglass core rod

Metal Fittings

Aluminum Alloy ADC12

 

 ECR fiberglass core rod -- made by us

 

ECR (E-Corrosion Resistant) epoxy fiberglass core rod is made of boron-free ECR glass roving reinforced high-temperature epoxy via continuous pultrusion. Superior acid & salt spray corrosion resistance effectively prevents brittle fracture under stress, ideal for coastal, industrial polluted, DC transmission and railway overhead lines. We manufacture this core rod in house with our own facilities, we cut them into needed sizes and lengths according to users. We also test every lot of core rod since we have our own testing machine.

Metal fittings-- made by us

 

All metal fittings of our line post insulators adopt hot-dip galvanized steel technology. Thick and uniform zinc alloy coating provides reliable anti-rust and anti-corrosion performance under coastal salt spray, industrial pollution and rainy weather. The sacrificial zinc layer protects steel substrate even with minor surface abrasion, ensuring long-term stable operation of overhead power lines. But this time, we use different material according to customer's will, we use Aluminum Alloy ADC12, we have our own molding to support any required materials.

key features

 

  • High-performance HTV silicone rubber insulation
  • Excellent pollution and weather resistance
  • High mechanical strength with FRP core rod
  • Lightweight design for easy installation
  • Superior hydrophobicity and aging resistance
  • Reliable sealing against moisture ingress
  • Customizable for different voltage and application requirements

 

 

applications

 

Medium voltage distribution lines

product-816-635
 

Utility pole networks

product-379-288
 

Industrial power supply systems

product-520-313
 

Renewable energy distribution 

product-389-291
 

 

Operating Conditions

 

 

1) Ambient temperature: -40°C to +50°C

2) Outdoor installation under various climatic conditions

3) Suitable for coastal, industrial, and high-pollution environments

4) Excellent resistance to UV radiation, moisture, and temperature changes

5) Designed for reliable operation in medium voltage distribution systems

6) Custom solutions available for special environmental requirements

 

 

 

Standards & Certifications

 

IEC Standards:IEC 61952:2008;IEC 61952-1:2019

ANSI Standards:ANSI/NEMA C29.17-2022

Type Test: Available( please contact us)

 

 

product-890-1249product-880-1245product-885-1246

 

manufacturing and testing facilities

 

 

product-1081-1582

 

 

Packaging & Delivery

 

Payment Term: TT, L/C

Price Term: FOB, CIF, CFR

Delivery Method: By ocean, Air or Overland

Packing: Cartons, Pallet, Export Standard

 
  • product-600-800
     
    GAODIAN
  • product-600-800
    GAODIAN
  • product-600-800
  • product-1120-1494
    GAODIAN

 

 

What information is needed for  quotation?

 

System voltage (kV)

Mechanical load requirement (kN)

Creepage distance (mm)

Installation type

Quantity

 

 

FAQ

Q: How long is the service life of Post Insulator Polymer ?

A: High-quality Polymer Post Insulators can provide more than 30 years of reliable service under normal operating conditions.

Service life depends on: Environmental conditions, Electrical stress, Mechanical loading,  Installation quality, Maintenance practices

  

Q: How do you ensure the quality of Polymer Post Insulators?

A: Each product undergoes strict quality control, including:

Visual inspection

Dimensional inspection

Mechanical load testing

Interface sealing inspection

Electrical performance testing

The production process ensures consistent quality and long-term field reliability

 

Q: Why choose a Polymer Post Insulator for modern power grids?

 

A: Lightweight design,High mechanical strength,Excellent pollution resistance,Low maintenance requirements,Long-term outdoor reliability, They are ideal for grid upgrades, new distribution projects

 

 

 

 

 

 

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